What Is Wire Decking?
Wire decking is an essential safety and efficiency component for pallet rack systems. Composed of a mesh platform made from galvanized steel wire and welded to underlying support channels, it creates a strong, semi-solid shelf surface. This design securely holds loads, prevents cartons or individual items from falling through the beams, and crucially, allows for full water penetration from fire-suppression systems, meeting key safety codes.
Types of Wire Decking
Choosing the right type of wire decking depends on your beam design and operational needs. The primary styles are defined by how they attach to the beams.Learn more about our pallet rack accessories.
Waterfall Decking
The most common type, where the mesh "waterfalls" over the front and back of the beams. This provides a secure lock and helps keep the decking in place.
Flush (Flat) Decking
Sits flush between the beams, creating a level surface. It's ideal for hand-stacking applications and makes applying barcode labels to beams easier.
Flared Channel Decking
Features flared support channels, giving it a universal fit that works on box, structural, or step beams. A versatile and strong option.
Key Benefits of Wire Decking
- Enhances warehouse safety by preventing products from falling.
- Improves fire safety by allowing sprinkler water to pass through to lower levels.
- Increases visibility and light transfer throughout the racking system.
- Offers quick, tool-free installation that drops directly onto beams.
- Provides a durable, corrosion-resistant surface with its galvanized steel finish.
How to Choose the Right Decking
To ensure a perfect fit and optimal safety, consider these five key steps when selecting your wire decking:
1. Identify Beam Type
The channel of the wire deck must match your beam. Step beams are most common, while flared channels offer a universal fit.
2. Measure Dimensions
Measure from the inside of one beam to the other for width and the front to back for depth. Correct measurements ensure a secure fit.
3. Select Style
Waterfall decks provide maximum safety, while flush decks are better for hand-stacking and labeling.
4. Consider Mesh Pattern
A tighter mesh grid offers more support for smaller boxes. Standard grids work well for full pallet loads.
5. Review Load Capacity
Ensure the deck's capacity (typically 2,500 lbs UDL) is sufficient for your heaviest pallets to prevent buckling.
Pre-Owned Wire Decking
High-quality wire decks are built to last for years, making pre-owned options a highly cost-effective choice for outfitting your warehouse. When purchasing used, always inspect for broken welds or damage and buy from a reputable supplier like United Rack Solutions to ensure you receive structurally sound decking.
💡 Pro Tip: If you frequently change your pallet or load configurations, choose flared-channel decking. Its universal design fits multiple beam types, giving you maximum flexibility without needing to buy new decks for every adjustment.
Find the Right Wire Decking Today
From safety to versatility, wire decking is a crucial upgrade for any pallet rack system. Contact our experts to find the perfect fit for your warehouse.
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