Dock Board vs Dock Plate – What’s The Difference?

Having appropriate equipment for the task can determine whether your shift goes smoothly or turns into a disaster. If you’ve spent time working in a warehouse, you’ve probably witnessed this firsthand: malfunctioning equipment, significant delays, cargo jams, lost revenue, or, worst of all, injuries.

The importance of having suitable equipment cannot be overstated in maintaining efficiency and minimizing accidents. Specifically, dock boards and dock plates are vital tools frequently employed in the loading and unloading of goods from trucks and trailers. Let’s explore the differences between Dock Boards and Dock Plates.

 

Dock Boards

Dock boards are designed for heavy-duty loading and unloading tasks, ensuring safety by bridging gaps and providing convenience for operating forklifts and other material handling equipment.

Key Features:

• Supports loads up to 20,000 pounds
• Available in Steel or Aluminum
• Constructed for durability, capable of withstanding heavy loads
• Enhances mobility of your investment
• Ensures worker safety

Pros:

• Bridges gap between trailers and loading docks
• Designed for forklifts and power jacks
• Can be locked to trailer and dock
• Provides a flat surface with slight leveling
• Features side curbs to prevent runoff and offer additional strength and stability
• Easily moved with forklift assistance
• Equipped with carrying chains or cutouts for forklift transportation

Cons:

• Heavier than dock plates, requiring a forklift for relocation
• Slow placement and removal during shipping/receiving
• Requires regular inspection for cracks and wear
• Correct application regarding length, width, and capacity is crucial

Dock Plates

Dock plates resemble dock boards but lack curbs. They function to bridge gaps in material handling operations, providing a flat metal surface with a slight bend for seamless transitions. Offered in steel or aluminum, dock plates can handle loads up to 17,000 pounds. Notably, the absence of curbs in dock plates accounts for the reduced load capacity compared to dock boards.

Key Features:

• Handles for Easy Movement
• Designed for lighter equipment such as hand carts, pallet jacks, and foot traffic
• Made of Aluminum
• Equipped with a locking leg
• Cost-effective compared to Dock Boards
• Prioritizes Safety for Workers

Pros:

• Locking legs prevent shifting during use
• Bridges gap between trailers and loading docks
• Typically constructed from aluminum
• Economical option
• Lightweight, easily movable by two people
• Flat surface with slight leveling
• Often includes handles for convenience
• Easy to store
• Resistant to rust

Cons:

• Not suitable for use with power equipment
• Must be used in the correct application, considering length, width, and capacity
• Most models do not lock to dock or trailer with pins

What’s the Difference Between Dock Plates and Dock Boards?

When deciding between a dock board and a dock plate, it’s essential to consider the intended use of your dock equipment. If you’ll be using a forklift, a dock board is the optimal choice. However, if you’ll be using hand trucks and hand pallet jacks, a dock plate is more suitable. Choosing the appropriate dock component enhances loading and unloading efficiency while ensuring your employees are safeguarded against accidental falls.

FAQ’s

How do dock boards and dock plates differ in terms of their intended use?

Dock boards are designed for heavy-duty tasks and are ideal for operations involving forklifts, while dock plates are better suited for lighter equipment like hand trucks and pallet jacks.

What are the key safety features of dock boards and dock plates?

Both dock boards and dock plates prioritize safety by providing flat surfaces with slight leveling, preventing runoff, and offering stability during loading and unloading operations. Dock boards include side curbs for additional strength, while dock plates feature locking legs to prevent shifting.

What factors should be considered when choosing between dock boards and dock plates?

When making a decision, factors such as the weight capacity of the equipment being used, the frequency of use, and the specific requirements of the application should be taken into account. Additionally, considering whether the equipment will be used with forklifts or lighter machinery is crucial in selecting the appropriate option.

Are dock boards and dock plates interchangeable?

While both serve similar purposes, dock boards and dock plates are designed for different types of equipment and loading scenarios. Attempting to use them interchangeably may compromise safety and efficiency.

How can I ensure that I’m using the correct dock component for my operation?

It’s essential to carefully assess your specific needs, including the weight capacity of the loads being handled and the type of equipment being used. Consulting with industry experts or suppliers can also provide valuable guidance in selecting the most suitable dock equipment for your application.

Conclusion

Selecting the right equipment, whether dock boards or dock plates, is essential for efficient warehouse operations and worker safety. Understanding their differences and considering factors such as load capacity and equipment type helps businesses make informed decisions to enhance efficiency and create safer working environments.