Common Mistakes People Make With Used Warehouse Pallet Racks

Used pallet racks offer a cost-effective storage solution for budget-conscious managers in warehouses. They often provide the same structural strength and load-bearing capacity as new pallet systems, without the extended lead time, allowing for a quicker setup of your warehouse.

To make the most of your used pallet racks, it’s essential to ensure that your warehouse racking can efficiently handle your inventory and to steer clear of common mistakes.

 

Not Matching the Storage System with Your Inventory

The choice of the storage system depends on the nature of your inventory. For instance, if your stock includes long or bulky items like lumber, a cantilever rack may be more suitable than a pallet rack as it can better accommodate such items. The selection of your storage system is also influenced by factors like product turnover, storage and retrieval methods, and the layout of your space.

Selective pallet racking serves as the foundational model among rack systems, named for its characteristic that allows forklifts to access every stored pallet in the system. Despite its accessibility, selective racking is not a high-density option, and it may not use available floor space as efficiently as other rack styles.

On the contrary, pallet flow racking is a high-density solution designed for businesses following a first-in, first-out turnover strategy. Pallets are loaded at the back of the system and move to the front when space is available. However, this system limits forklift access to all pallets, so if accessibility is your main concern, it might not be the right choice for you.

To prevent investing in an inefficient storage solution, it’s crucial to determine which pallet racking configuration aligns with your storage needs. Making the wrong choice, whether opting for new or used pallet racking, can have an adverse impact on your financial bottom line.

Buying Non-Universal Racking

Non-universal pallet racking can limit your warehouse expansion possibilities. Pallet racks, such as the teardrop style Space USA racks, provide a modular system that is easily reconfigurable when there are changes to your layout or a need for increased storage due to fluctuations in inventory. With universal racking, you have the convenience of engaging in preventative maintenance for any damage to pallet racks. When you invest in universal racking, the replacement of any damaged section in your storage system with new or used parts can be done quickly.

Purchasing Racking Unsuitable for Your Machinery

The storage capacity of a racking system isn’t solely determined by the shelving; consideration must also be given to the material handling equipment in a warehouse. If your forklift lacks the reach for the top of your storage system, it results in unnecessary storage expenses. The height-to-depth ratio of your storage rack is partly determined by both the material handling equipment and the characteristics of the stored products.

When placing an order for your pallet rack, it’s crucial to also assess the required material handling equipment. There are cost-effective options, such as economy pallet trucks, capable of handling loads up to 5,500 lbs., and they come with an overload bypass valve.

Not Factoring in Freight Costs

When contemplating the cost of the pallet racks you’re purchasing, ensure you take into consideration the freight expenses. The seemingly cheaper option might come with a higher freight cost, making it overall more expensive. It’s wise to calculate freight shipping costs before making any buying decisions. Factors influencing freight costs include the distance between the seller and buyer, the mode of transport, and the weight of the product.

📚 Also Read: Questions To Ask When Considering New or Used Pallet Racking

Estimating Weights and Size Needs

Avoid making estimations about the weight of your inventory. Since different pallet racks have varying weight capacities and accommodate different pallet sizes, it’s essential to know the precise weights and configurations of your inventory. Seek assistance from a pallet rack expert to ensure the selection of the appropriate warehouse racking for your requirements. As per the Rack Manufacturers Institute (RMI), it is imperative for warehouse managers to possess updated Load Application and Rack Configuration drawings. When acquiring a used pallet rack system, obtaining these drawings from the seller is crucial.

Failing to Check for Damage

Choosing used pallet racks can be a cost-effective option, but it comes with the potential drawback of reduced structural integrity. The most common type of damage to be vigilant about is to the vertical beams, often caused by forklifts and other material handling equipment impacting the upright columns of the storage system. Paying attention to anchor damage is crucial for overall safety, making a thorough inspection of all anchors necessary. To ensure the safety of your inventory and employees, it’s essential to work exclusively with a reputable seller of used pallet racking.

FAQ’s

Why should I consider used pallet racks for my warehouse?

Used pallet racks offer a cost-effective storage solution, providing similar structural strength and load-bearing capacity as new systems. This option allows for quicker warehouse setup without an extended lead time.

How can I ensure my used pallet racks are suitable for my inventory?

Consider the nature of your inventory, such as the size and weight of items. Factors like product turnover, storage methods, and space layout also influence the choice of storage system. Consulting with a pallet rack expert is recommended.

What is the significance of selecting the right pallet racking configuration?

Choosing the appropriate configuration is crucial to avoid investing in an inefficient storage solution. It prevents adverse financial impacts and ensures optimal utilization of your warehouse space.

What is the difference between selective pallet racking and pallet flow racking?

Selective pallet racking allows forklifts access to every stored pallet but is not high-density. Pallet flow racking is a high-density solution, suitable for first-in, first-out turnover, but limits forklift access to all pallets.

Why is universal pallet racking important?

Universal pallet racking, like teardrop style Space USA racks, offers a modular and easily reconfigurable system. It allows for efficient warehouse expansion and quick replacement of damaged sections, ensuring safety.

How does material handling equipment impact storage capacity?

The storage capacity of a racking system depends not only on shelving but also on material handling equipment. The height-to-depth ratio is influenced by both factors, emphasizing the need to consider equipment specifications when ordering pallet racks.

Why is factoring in freight costs essential when purchasing pallet racks?

Considering freight expenses is crucial to determine the overall cost of pallet racks. A seemingly cheaper option may have higher freight costs, affecting the affordability of the solution. Calculating freight shipping costs beforehand is recommended.

Why is estimating weights and size needs a potential pitfall?

Estimating weights inaccurately can lead to issues with the capacity of pallet racks. Different racks accommodate various weights and sizes, emphasizing the importance of precise information to avoid mismatching inventory needs.

What is the significance of checking for damage when opting for used pallet racks?

While used pallet racks offer cost savings, there’s a risk of structural integrity issues. Regularly checking for damage, especially to vertical beams caused by material handling equipment, is crucial for safety. Thorough inspections, including anchors, are necessary.

Why should I obtain Load Application and Rack Configuration drawings when purchasing a used pallet rack system?

According to the Rack Manufacturers Institute (RMI), possessing updated drawings is imperative for warehouse managers. These drawings ensure proper understanding of load application and rack configuration, contributing to the safe and efficient use of the pallet rack system.

Conclusion

Choosing used pallet racks for warehouse storage offers a cost-effective solution without compromising strength. However, careful consideration of inventory needs, equipment compatibility, and thorough inspections is crucial. By selecting the right configuration, factoring in freight costs, and collaborating with reputable sellers, managers can ensure efficient storage solutions while prioritizing safety and cost-effectiveness. Used pallet racks, when chosen wisely, strike a balance between affordability and strategic warehousing.